Mass Ply

Characteristics

Specifications

Structure support

Mass Ply can save money by using less wood for your next job.

  • Equivalent spans as CLT while using less wood
  • 6-inch Mass Ply can typically replace a 5-ply CLT panel, saving over 20% in volume
  • 2-way span capabilities
  • The veneer base of Mass Ply can be laid up for a more balanced minor and major axis capacity
  • Greater flexibility in lay ups means that application can be optimized both structurally and economically
  • Future layups will provide similar spans with a reduced cost

Mass Ply Applications

  • Floors
  • Elevator shafts
  • Roofs
  • Beams and Columns
  • Walls and Shear Walls
  • Floor Diaphragms

Storage & Handling

Storage of Lumber

Storage

  • Store panels on level surface and space to allow air movement around panels
  • Protect from rain, snow, sun and mechanical damage
  • Keep panels six to twelve inches off the ground
  • Cover panels with good quality tarps to protect them from precipitation and ultraviolet (UV) damage

Handling

  • Use wide fabric, corner/edge protectors or slings that will not mar the wood. If chains or cables are used, provide blocking or padding to protect panels from damage
  • Do not walk on unprotected Mass Ply panels or handle the material with soiled hands or equipment
  • Unload trucks and move panels with lifting equipment. Do not drag, dump or drop panels. Off-loading equipment should be specified to the maximum panel weight of the project
  • Handling 2" and 3" panels may require special rigging or support as they should not be slung

When Applying Heat to Buildings

  • Gradually increase the heat in the building to normal temperatures over a two to three week period, to ensure a gradual change in the moisture content of the Mass Ply
  • A slow time for the wood moisture content to equalize with environmental moisture content is desirable
  • Do not directly heat the Mass Ply with a forced air system
  • Regulate all heating units to avoid temperatures of 100° F at the ceiling
  • Maintain normal relative humidity in the building and monitor if necessary
  • Important: We recommend applying the final finish to the Mass Ply before heat is applied (If applicable). This will help to regulate the change in moisture content

Appearance

Standard Grade – Plywood D-Grade

  • Solid Knots allowed to 1″, no quality limit
  • Open defect limited to ¼”
  • Splits limited to 24” length

Plus Grade – Nickel C

Specie Grade

  • Mass Ply is constructed of Douglas Fir veneer only. If other visual species are necessary, a plywood overlay is required.
  • Though we have the ability to provide improved visual grades, it is strongly recommended that architectural finishes are applied in the field.

Appearance Grade (High Density or HD veneer Grade)

  • All grade characteristics are assumed to be on the 4’ x 8’ base panels used to construct Mass Ply, not for each 4’ x 8’ area on the larger panel.
  • Less than eight knots dime-nickel C size (1/4" to ½") allowed on the face of the panel
  • Splits allowed to 6" (green)
  • Open knots and splits will require field repair by the customer. Veneer is not repaired during manufacturing.

Appearance and Finishing of Mass Ply

Final Finish

  • A finish must be used on our product when it is left exposed. It should not be assumed that the product can be left bare.
  • Freres does not provide in-house staining or finishing services
  • Apply stain to a small test section as different colors of stain bring out different characteristics in the wood
  • When finish sanding is needed, sand in the direction of the grain using 120 grit sandpaper
  • Follow the application directions for whatever finish product used

Weather Conditions

  • If bolts are used with steel connections, ensure they are free of oil to avoid staining
  • Galvanized bolts and connectors will minimize staining

UV Damage

  • If a portion of the panel has been left uncovered in the sun, UV damage will occur
  • All wood species change color over time as a result of exposure to natural light and oxidation of the wood fibers
  • Over the long term, the color differences will even out and in most instances will disappear
  • If it is deemed necessary, the color difference can be corrected in the short term by manually sanding the affected areas to remove the sun-tanned marks on the beam
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